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Envirofluid

Could Your Parts Washer Be Doing More Harm Than Good?

It looks harmless. It gets the job done. But your parts washer could be quietly exposing your team to risks—and your organisation to non-compliance.

It looks harmless. It gets the job done. But your parts washer could be quietly exposing your team to risks—and your organisation to non-compliance.

While parts washers are a common fixture in workshops and maintenance bays, they’re rarely given a second thought. Yet, the combination of equipment and cleaning solvent used in these systems has a direct impact on workplace safety, regulatory compliance, environmental responsibility, and total cost of ownership.

In recent industry discussions, concerns have emerged about the use of flammable solvents in general-purpose parts washers—particularly where equipment is not designed to manage the associated risks. This is more than just a technical mismatch; it’s a safety gap that could lead to serious incidents or compliance breaches.

The good news? There’s a purpose-built solution that solves all of this—and it’s already trusted in Defence and high-risk industrial settings across Australia.

What Are the Hidden Risks in Common Parts Washing Setups?

Flammable Solvents in Unsuitable Equipment

Many widely available parts washers were originally designed for simple degreasing tasks. They’re often made with basic electrical components and lack vapour containment systems. When a Class 3 Flammable Liquid solvent is introduced—such as those with a flash point below 60°C—these machines can quickly become non-compliant with WHS regulations.

Under AS/NZS 60079.10.1, ignition sources must be eliminated wherever flammable vapour-air mixtures may exist. General-purpose washers, however, often feature switches, pumps, and power points in close proximity to the solvent basin, significantly increasing ignition risk.

Moreover, if the washer’s water trap fails or solvent levels fall below critical lines, the system becomes classified as an open container—subject to strict usage volume limitations:

  • Only 5 litres allowed for occasional use
  • Only 1 litre for continuous use​

Most teams aren’t aware of these thresholds—until something goes wrong.

Regulatory Complexity and Health Concerns

Using flammable solvents triggers a cascade of compliance challenges:

  • Requirements for hazardous area zoning and signage
  • Ventilation standards and fire safety protocols
  • Special licensing or storage conditions under the ADG Code

On top of that, many traditional solvents are toxic, volatile, and environmentally persistent, impacting indoor air quality and increasing health risks for workers.

Why the Purasolve PS6 Kit is the Smarter Choice

The Purasolve PS6 Kit isn’t just a parts washer—it’s a complete solution. Developed to meet the demands of safety-critical workplaces like Defence, aerospace, and rail, it provides everything required for effective, compliant, and low-risk parts cleaning.

What’s Inside the Kit?

  • Purasolve PS6 Parts Washer
    A robust, ergonomic, and corrosion-resistant unit designed to handle industrial use. Includes easy access to components, low-profile working height, and integrated filtration.
  • Purasolve Parts Cleaner SK
    A revolutionary cleaning solvent that offers a high flash point of 63°C, very low vapour pressure, and non-dangerous goods classification. It is free from chlorinated compounds and doesn’t emit overpowering fumes—making it safe for enclosed and sensitive workspaces​.
  • Integrated Micro Filtration System
    Designed to extend the life of the solvent for up to 18 months of daily use. This not only cuts down on solvent consumption and disposal costs, but also supports ESG and sustainability goals.
  • Defence-Ready Compliance
    The full kit is NSN registered (4940-66-164-5874) and supported by local Envirofluid teams, ensuring seamless integration into procurement and operational workflows.
  • Backed by Warranty & Support
    Every PS6 Kit is supported by Envirofluid’s technical service team and includes a product warranty for peace of mind.
  • Australian-Made
    Manufactured and supported locally, the PS6 Kit contributes to Australia’s sovereign capability and quality assurance standards.
Want to see it in action? Watch this video.

The Results Speak for Themselves

By switching to the Purasolve PS6 Kit, organisations can expect measurable benefits across multiple areas:

Safety

  • No explosive vapour accumulation
  • Improved indoor air quality
  • Reduced risk of flammable liquid handling

Compliance

  • Simplified WHS adherence
  • No requirement for hazardous area zoning
  • No dangerous goods classification

Financial Impact

  • Up to 90% reduction in solvent usage
  • Lower disposal and replacement costs
  • Reduced compliance overheads

Sustainability

  • Recyclable solvent with extended life
  • Reduced packaging and chemical waste
  • Supports corporate ESG initiatives

Whether you’re aiming to reduce workplace hazards, meet Defence procurement standards, or align with environmental targets, the Purasolve PS6 Kit delivers on all fronts.

Let’s Upgrade Your Workshop—Safely and Sustainably

If your current parts washer isn’t ticking all the right boxes, don’t wait for a compliance breach or near miss. The Purasolve PS6 Kit offers a smarter, safer, and more sustainable path forward—built for industries that can’t afford to compromise.

Have questions? Need a site-specific recommendation?
Call us on 1800 777 580 or email sales@envirofluid.com. Our technical team is ready to help you take the next step toward a safer, smarter maintenance setup.


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